Gear Industry Forged Parts

Gear Industry Forged Parts production flow

Raw Material: Choose first grade ingot steel, inspect chemical element, confirm achieve requirements.

Forging: Heating to the specified time and temperature,open forging and die forging to the wanted shapes.

Heat Treatment: According Tensile,Yield, Hardness requirements, fully heating.

Machining: Equip horizontal lathe, vertical lathe, CNC lathe, CNC machining center, turning machine,boring machine, milling machine, grinder. Tolerance can hold +/-0.01mm, surface roughness can meet Ra0.4.

Inspect: Every products made a test bar, used for test hardness and mechanical properties. All forging 100% UT inspect.

Gear Industry Forged Parts shapes include: spur Gears, Helical Gears, Bevel Gears, Worm Gears and Torsoing Gears etc.

Boberry has Gear Industry Forged Parts production ability for forging (open forging and die forging) and machining, turning, milling, grinding, boring, drilling, design and programming, and customized service. All of our forgings are rough machined to allow for final machining.

Boberry additional services to improve the quality and value of our Gear Industry Forged Parts includes: Quench-and-Temper Heat Treating, Rough Turning, Ultrasonic Testing, Mechanical Testing and etc.

Gear Industry Forged Parts Certification: ISO9001, PED ,SGS etc. Material Report: Hardness Report, UT/MT Report, Dimensions checking report, and Mechanical Property Test Report.

Forging facilities:

6300T free hydraulic pressure machine

3150T free hydraulic pressure machine

2000T free hydraulic pressure machine

5T electro-hydraulic hammer

3T electro-hydraulic hammer

2T electro-hydraulic hammer

1T electro-hydraulic hammer

750kg electro-hydraulic hammer

560kg electro-hydraulic hammer

Heating treatment facilities:

Trolley furnace of RTX-9-530KW(8*1.5*1.2)

Trolley furnace of RTX-9-810KW(8*2*1.6)

Trolley furnace of RTX-9-430(6.5*1.5*1.1, 5.5*1.5*1.1)

Vertical furnace of RJ-9-850KW(15M)

High temperature trolley furnace of RTX-12-350KW(3.5*1.3*1.1)

Machining facilities:

CNC machines with maximum loading capacity 32 tons

General heavy-duty machines with maximum loading capacity 70 tons.

Gantry milling machines

Deep hole boring machines.

Testing facilities:

Spectrum test machine

Non-destructive test device

Mechanical properties test machine

Metallographic test equipments